PVC Clean Shed in Albania
- Project name: ISO Class 7 Clean Shed Construction Project for Pharmaceutical Industry.
- Customer information: Biopharmaceutical Industry (Pharmaceutical Packaging Field) +Medium-sized Production Enterprise in Albania.
- Core Demand: A local ISO Class 7 clean shed for pharmaceutical packaging to be installed in the existing factory. It allows customer self-installation with easy construction and qualified acceptance, and uses the factory’s existing temperature and humidity system.
- Project Level: ISO 7 cleanliness level.
- Delivery cycle: The entire process from material preparation and sea transportation to installation and acceptance takes 25–30 days (including 5 days of self-installation), ensuring efficient delivery.
Project Key Challenge
About the industry: The pharmaceutical packaging link is in direct contact with drug-related consumables; substandard cleanliness will affect product compliance, and third-party authoritative testing and acceptance are required, with strict compliance requirements.
About the customer: They do not have a professional installation team and hopes to complete the clean shed installation by themselves. It is necessary to solve the problems of installation convenience and identifiability to avoid installation errors affecting the cleaning effect; at the same time, relying on the existing temperature and humidity treatment facilities of the factory, there is no need to configure additional related systems to control project cost and complexity.
SZ-PHARMA Customized Solutions
Customers provide clean room drawings, want to make a local purification clean room for pharmaceutical production, the size is 7840*2040*2600mm, the product is mainly used for drug packaging, so the cleanliness level is ISO7. Because the products are placed in the existing factory, and the original factory has the air temperature and humidity treatment, so the clean shed only needs to maintain the cleanliness level requirements.
Since customers want to install by themselves, we propose a simple installation design for the structural design. We design the splicing structure on this basis, and mark the corresponding number to ensure that the customer can immediately identify the installation when receiving the goods, and we will shoot the corresponding installation video to ensure that the customer can install and install correctly.
Meeting Core Indicators
Cleanliness Indicators: Stably meet the requirements of ISO Class 7 cleanliness. After third-party testing, the number of dust particles and air change rate in the clean shed are better than those specified in the ISO 14644 standard, fully suitable for the cleanliness requirements of pharmaceutical packaging production.
Supporting Indicators: Relying on the customer's existing factory temperature and humidity treatment system, the temperature and humidity in the clean shed remain stable without additional regulation; the pressure difference in the shed is controlled within a reasonable range, with good airtightness and no dust leakage. The energy consumption is reduced by more than 15% compared with traditional cleanrooms (because no additional temperature and humidity equipment is required).
Achieving Customer Demands
We prepare all the materials, and then transport them to the customer's factory by sea. The customer complete the installation 5 days after passing our documents. Then the customer arrange a third-party inspection agency to carry out the inspection. After the inspect the dust particle number and air change frequency, it can confirm that meet the target cleanliness level. We have fulfilled the requirements of our customers:
- Customized Convenient Installation Design: Aiming at the customer's pain point of not having a professional installation team, adopt a numbered splicing structure with exclusive installation video guidance to realize "one-stop" installation. The customer can complete the installation in only 5 days, which greatly reduces the installation threshold and time cost, and at the same time ensures the installation accuracy and cleaning effect.
- Accurate Adaptation to Customer Needs and Strict Cost Control: Make full use of the customer's existing factory temperature and humidity treatment facilities, without configuring additional related systems. On the premise of meeting the ISO Class 7 cleanliness requirements, maximize the reduction of project investment and later operation costs for the customer, which is in line with the cost control needs of medium-sized enterprises.
