Clean Room Project Solution for CBD Production

• Project name:GMP Standard Clean Room Construction Project for CBD Production Industry
• Customer information: Cosmetics Industry (international production enterprise) in Germany
• Core Demand: Construct a 300 SQM GMP-compliant clean room for CBD raw material extraction, solve the enterprise's lack of CBD extraction experience by providing full-process support and assistance, and meet the explosion-proof requirements of relevant areas as required by the customer.
• Project Level: GMP-compliant cleanliness (adapting to CBD extraction needs), supported by local German fire protection, explosion-proof specifications and industry-specific clean extraction standards.
• Delivery cycle: 11 months (from initial communication in January 2019 to completion of installation and delivery by the end of 2019, achieving efficient design optimization, explosion-proof adjustment and construction implementation).

Brief Overview

Project Key Challenge

About the Industry: The CBD extraction industry has extremely high requirements for cleanliness stability, strict compliance acceptance standards, and involves the use of solvents which require mandatory explosion-proof design.

About the customer: Mr. Dan is mainly engaged in cosmetics production and lacks relevant experience in CBD extraction, being unfamiliar with the key points such as clean room process layout, clean control and explosion-proof design, and unable to independently complete the planning and construction of a standard-compliant clean room.

SZ-PHARMA Customized Solutions

• Core Design Idea: Combine the actual factory dimension drawings provided by the customer to optimize the clean room layout, fully adapt to the original factory functions and layout, and optimize the design of people flow and material flow separation to ensure the smoothness of the extraction process.
• Key Technology Implementation: Adopt an air purification system suitable for the CBD extraction process, configure high-efficiency filters to ensure that the cleanliness indicators meet GMP standards; specially design explosion-proof ventilation, electrical and sealing systems for areas with solvents, select explosion-proof equipment and materials to eliminate potential safety hazards; optimize the overall sealing treatment of the clean room to prevent external pollutants from infiltrating.
• Compliance Adaptation: Strictly follow GMP clean production standards and the special requirements of the local German fire department for explosion-proof areas in all design and construction links, ensuring that the project meets local compliance standards

Meeting Core Indicators

1. Cleanliness Indicators: Stably meet GMP standards, with suspended particle test values ≤ 352,000 particles/m³ (0.5μm), which is better than industry-related standards, ensuring no impurity pollution during CBD raw material extraction and guaranteeing raw material purity.
2. Supporting Indicators: The temperature and humidity fluctuation of the clean room is controlled within ±1℃/±5% RH; the pressure difference is stable at 10-15Pa; all safety indicators of the explosion-proof area have passed the inspection of the local German fire department and meet the explosion-proof grade standards, with no potential safety hazards.
3. Precise Adaptation to Local Compliance Requirements: In response to local German fire protection and explosion-proof specifications, specially optimized the design scheme, broke the conventional clean room design mode, and strictly completed the explosion-proof modification in accordance with the requirements of the local German fire department, ensuring the project successfully passed local compliance acceptance.
4. Full-Process One-Stop Service Empowerment: Considering the customer's lack of CBD extraction experience, provided full-process services from demand communication, drawing optimization, design adjustment, construction and installation to technical guidance, assisting the customer in solving various problems during project promotion, realizing rapid project landing and helping the customer successfully expand new businesses.