Pharmacy Industry Cleanroom
- Project Name: GMP Clean Room Engineering Construction Project for Saudi Arabia Pharmaceutical Industry
- Customer Information: A pharmaceutical industry enterprise Long-term Partner in Saudi Arabia.
- Core Demand: Construct a 700-square-meter GMP clean room and provide full-process services for clean room engineering, including product manufacturing, equipment transportation, construction control, engineering acceptance test.
- Execution Cycle: 2016-2017.
- Project Level: GMP Clean Room Level (complying with GMP specifications of the pharmaceutical industry and adapting to the clean needs of pharmaceutical production) .
About Cleanroom：
GMP Cleanroom mainly engaged in offering full service for system clean room engineering, including product manufacturing, equipment transport, construction control, engineering acceptance test, etc.
The engineering contains 5 sectors, cleanroom decoration, HVAC, cleanroom equipments, whole plant centralized control and electrical appliances, which are widely used in food, electronics, pharmaceutical industry, and so on.
Solutions:
This is one of our perennial partners. The drawings of this project are completed by the engineers of both sides, and the clean room structure of German standard is completely restored
Layout Design:
Project Key Challenge
The pharmaceutical industry has extremely high requirements for GMP clean rooms, which need to have complete engineering service capabilities covering the whole process from product manufacturing to acceptance test to ensure that the clean room complies with GMP specifications and industry standards; the clean room structure and engineering quality are directly related to the quality of pharmaceutical products, so it is necessary to construct in strict accordance with high standards to avoid product pollution or failure of compliance acceptance due to substandard structure and engineering omissions; the project involves multiple sectors, which need to be coordinated to ensure the smooth connection of all links and guarantee the overall quality and progress of the project.
As our long-term partner, the customer has high requirements for cooperation tacit understanding, engineering professionalism and standard unification; the project drawings need to be completed by engineers from both sides to ensure that the drawings are in line with German standards and the customer's actual needs; the German standard clean room structure must be completely restored, which has strict requirements on construction accuracy, material selection and equipment configuration; the project covers 5 core sectors, which need to be implemented collaboratively, and full-process engineering services should be provided to ensure that the project is successfully completed within the 2016-2017 cycle to adapt to the customer's pharmaceutical production plan.
SZ-PHARMA Customized Solutions
Core Design Idea: Based on the basic information provided by the customer, the full-process service needs of GMP clean rooms and the long-term cooperative relationship, combined with Saudi Arabia's pharmaceutical industry specifications, focus on building a 700-square-meter GMP clean room that completely restores the German standard structure. Complete the project drawing design jointly with engineers from both sides, coordinate the implementation of 5 major engineering sectors, provide full-process services from product manufacturing to acceptance test, strictly control construction quality and progress, and ensure that the project is completed in a compliant and efficient manner, meeting the core needs of long-term partners.
Core Instructions Provided by the Customer:
About Cleanroom: GMP clean rooms are mainly committed to providing full-process services for clean room system engineering, including product manufacturing, equipment transportation, construction control, engineering acceptance test, etc. The project includes 5 sectors: clean room decoration, HVAC, clean room equipment, whole plant centralized control and electrical appliances, which are widely used in food, electronics, pharmaceutical and other industries.
Relevant to Solutions: This is one of our long-term partners. The drawings of this project are completed by the engineers of both sides, and the clean room structure of German standard is completely restored.
Team Work：
Customer demand:
Meeting Core Indicators
Project Scale and Clean Room Indicators: The 700-square-meter GMP clean room was completed as required, with reasonable division of functional areas and smooth connection of all engineering links; the clean room structure completely restored the German standard, and the airtightness, pollution resistance and structural stability all met the German construction standards and GMP specifications; the 5 major engineering sectors were fully implemented, and the equipment and materials all met the relevant requirements of the pharmaceutical industry and Saudi Arabia's local specifications.
Supporting Indicators: The joint drawing design by engineers from both sides was completed smoothly, and the drawings fully met the project needs and standard requirements; the whole process of the project, from product manufacturing and equipment transportation to construction control and acceptance test, was carried out in an orderly manner, and the project was successfully completed within the 2016-2017 execution cycle; the operation of each engineering sector was stable, and the clean room cleanliness met the GMP level requirements of the pharmaceutical industry.
Compliance Aspect: The project fully complies with Saudi Arabia's pharmaceutical industry specifications and GMP requirements, successfully passed the local compliance acceptance, and the complete German standard clean room structure and 5 major engineering sectors fully meet the compliant production needs of the pharmaceutical industry, laying a solid foundation for the customer's long-term legal production.
Usage Aspect: The GMP clean room provides a stable and reliable clean environment for the customer's pharmaceutical production, effectively avoiding product pollution and ensuring product quality; the 5 major engineering sectors operate synergistically, and the full-process engineering service improves the project implementation efficiency and reduces the customer's management costs; the close cooperation between the two sides ensures the smooth progress of the project, which further enhances the cooperative relationship between the two parties.
The project was successfully delivered on time within the 2016-2017 execution cycle. The 700-square-meter GMP clean room completely restored the German standard structure, the 5 major engineering sectors were fully implemented, and all indicators met the customer's requirements and relevant specifications. As a long-term partner, the customer was highly satisfied with the project quality, implementation progress and full-process service, and expressed willingness to continue in-depth cooperation in subsequent related projects.
Flexible adjustments The ceiling system is suitable for any design or size of clean room installations. The grid dimensions have been standardised and as a result it offers a fast and safe planning. This also offers a flexible design and clean room size. The ceiling is flexible, too. Each individual element can be removed.
The lighting system is designed for our two types ceiling systems in combination with enhanced hygienic requirements.
The lighting system is inserted into the ceiling from top side; from below it is flush to the ceiling system.
There is usually a butt joint between the wall & ceiling and the floor.
In the Progress, the gaps are sealed with a silicone joint as standard. This normal connection to the structure does not restrict the flexibility of the system.
Installation：
Core Project Highlights
1. Strict Restoration of German Standard: Adhere to the German clean room construction standards in the whole process of design and construction, completely restore the German standard clean room structure, and ensure that the project quality meets international high standards, which is highly compatible with the customer's high requirements for engineering professionalism and standard unification.
2. Efficient Cooperation and Full-Process Service: Relying on the long-term cooperative foundation, the project drawings were completed jointly with engineers from both sides, and the 5 major engineering sectors were coordinated and implemented. The full-process service from product manufacturing to acceptance test was provided, which solved the customer's pain points of multi-sector coordination and full-process guarantee, and realized efficient and smooth project promotion.
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