BOV Pharmaceutical Industries Clean Room
- Project name: EPC Turnkey Project of Customized Clean Room Construction for Pharmaceutical Industry
- Customer information: Medium-sized manufacturing enterprise in the pharmaceutical industry in Saudi Arabia
- Core Demand: Construct a 500 ㎡ custom clean room core production area for BOV drug production processes, meeting installation needs of production equipment with varying heights, enabling top-side replacement of high-efficiency filters, equipping with full clean room equipment and custom stainless steel furniture, and delivering a full-process turnkey project.
- Project Level: Grade: GMP-compliant clean room for the pharmaceutical industry (adapting to the cleanliness standards for the production of pharmaceutical spray products, and complying with the production specifications of the pharmaceutical industry in Saudi Arabia.
- Delivery cycle: The full-process implementation was completed in 2021 (EPC turnkey delivery with high efficiency, in line with local construction standards and project schedule requirements in Saudi Arabia).
When we received the inquiry from our customers, we were very happy because at that time we had already completed two projects in Saudi Arabia. Our client just needs a company with experience in Saudi Arabia to complete the turnkey project. The pharmaceutical industry factory includes a custom-designed cleanroom core area for producing Bag on valve(BOV) drugs.It’s new kind of modern, innovative packaging products, such as Wound Cleansing Sprays, Saline/Seawater Nasal Sprays, Eye Wash Sprays,Ear Sprays.
Project Key Challenge
Custom clean room of different heights
The cleanroom core area including 4 heights from 2.5m, 2.8m, 3m, 4m. Due to filling machinery is higher, so the cleanroom height is higher than standard 2.5m or 2.8m. It require 4m height to container the machine. Our panels height can be customize more than 6 meters.
Usually the filter is replaced from the inside of the clean room,but customers have higher requirements for replacing the filter, which must be removed from the top for replacement. Therefore, when we communicate with customers, we design the following drawing and make a sample of round hepa box.Our engineer create a easy installation method.The drawing shows the position,this will be easier for installation too.
Customer could replace the hepa box from the ceiling side, rather than inside clean room.
Due to hepa box and led light is install and replace from the ceiling,when install the ceiling panel, customer must consider the hepa box and led light together. Cooperate with the roof facilities, and proceed simultaneously.
SZ-PHARMA Customized Solution
In the R&D and experiment cleanroom, the negative pressure weighing booth, dispensing booth and the pass box (transfer window) are indispensable equipment. The negative pressure weighing booth is usually used for powder weighing. The operating table is made of stainless steel 304, and the surface is designed with perforations to allow the powder to fall off.
Protecting the operator in a negative pressure environment.
The dynamic pass box is used for the transfer of items from non-clean area to clean area. The interior material is made of stainless steel 316, external is stainless steel 304. It’s controlled by a microcomputer and is easy to operate. The built-in design improves the air tightness and aesthetics of the pass box.
Stainless steel 304 locker, shoes cabinet, wash basin, disinfecting hand sanitizer, and experimental workbench are used in changing room and R&D laboratory. The dimension can be customize as customer request.
Achieving Customer Demand
- Equipment Adaptation Requirement: The 4m high customized area perfectly accommodates high-specification filling equipment, and the 2.5m, 2.8m and 3m height areas match the production requirements of different processes, realizing the precise adaptation of production equipment and clean room space, and ensuring the efficient development of filling, production and other processes of BOV drugs.
- Filter Maintenance Requirement: Customer could replace the HEPA box from the ceiling side, rather than inside clean room.Due to HEPA box and LED light is install and replace from the ceiling,when install the ceiling panel, customer must consider the HEPA box and led light together. Cooperate with the roof facilities, and proceed simultaneously.
- Turnkey Project Requirement: The full-process EPC turnkey services from clean room design, construction and equipment supporting to later commissioning were completed. The customer does not need to connect with multiple suppliers additionally, realizing the one-stop implementation of the project, and all construction and design comply with the local pharmaceutical industry construction specifications in Saudi Arabia.
- Functional Supporting Requirement: Special equipment and stainless steel furniture in the R&D and experiment area, changing room and other areas were all customized and implemented, perfectly matching the actual operation needs of production and R&D, and realizing the functional closed loop of all areas of the clean room.
About Cleanroom
The development of clean rooms is closely related to modern industry and cutting-edge technology. It is used in many industries such as electronic information, semiconductor, optoelectronics, precision manufacturing, medicine and health, bioengineering, aerospace, automotive spraying, etc., and according to the industry's requirements for precision and dust-free, the level difference is also large.
At present, the highest level is undoubtedly the aerospace warehouse, which belongs to the professional field and covers a relatively small area. In addition, biochemical laboratories and high-precision nano-material production workshops also have higher requirements. The development of semiconductor chips will be a major direction of future demand.
If you want to build a clean room project and need professional solution, welcome to negotiate with us.
Suzhou Pharma Machinery Co.,LTD
2021/12/10
Spencer
