Medicine Preparation Equipment and Workshop Process Design
I. Analysis of Medicine preparation production characteristics
Common pharmaceutical workshops produce tablets, capsules, granules and other products. Production needs to be arranged according to the clean area, equipment utilization rate and construction funds, and segmented production is often adopted. The traditional workshop has complicated processes and poor connection, making it difficult to achieve full closure and mechanized transportation.
1. Production process design: The early processes of tablets, capsules and granules are similar. The production line can be placed in the same clean area to improve equipment utilization, optimize workshop layout and reduce costs. At the same time, the production line can be segmented to reduce process interference and purify the workshop environment.
2. Design layout: Management personnel place equipment and formulate processes according to industrial production regulations, select professional equipment, follow Medicine production and quality supervision and management, and combine GMP ideas for layout.
3. Design principles: Follow the GMP standard pharmaceutical clean factory, realize integrated production with separation of people, materials and products, learn from foreign advanced technologies to improve quality and efficiency, and formulate workshop management rules and regulations and emergency measures.
4. Production process: Follow the principle of "high efficiency, automation, continuity, and sealing" to optimize the process, including processes such as rolling, crushing, and batching, ensure the use of professional machinery, and strictly abide by GMP standards.
5. Common problems: Coating is prone to sticking (insufficient atomizing air or too close spray gun) and bridging (weak film strength, which can be improved with low molecular polymers).
2. Workshop production technical requirements
1. Health and safety: Personnel should take a shower and wear cleanroom anti-static clothes, hats, gloves, and masks before entering the clean area, and materials should enter after being unpacked and cleaned. The workshop is equipped with a double-door interlocking buffer room and air conditioning, and a special exit for waste in the clean area.
2. Equipment optimization: The production unit reasonably arranges existing equipment, improves product quality and efficiency, and configures relevant equipment and facilities for interference factors.
3. Medicine channel: Combine the production process and layout to establish a professional Medicine processing channel, and set up independent Medicine ports for different Medicines.
4. Utensil cleaning: Use wear-resistant and clean utensils, wash those that have not been in contact with Medicines with clean water, and sterilize and then wash those that have been in contact.
By optimizing production equipment, strengthening clean workshop management, and making good material selection and other measures, we can effectively solve process technology and quality problems, optimize the production process, and help pharmaceutical companies reduce costs and improve industrial efficiency.
Suzhou Pharma Machinery Co.,Ltd.
2025/10/06
Icey
