ISO7 Clean Room Of Chilean Laboratory

• Project Name: Pharmaceutical Factory Renovation Project for Experimental Clean Room
• Customer Information: Pharmacy industry enterprise Chile(needs to renovate its own factory building into an experimental clean room
• Core Demand: Renovate the customer's own factory building into a 350-square-meter experimental clean room, divided into two functional areas: 1. Biota and physicochemical zone; 2. Physicochemical area (without roof and HVAC) with an American ceiling.
• Implementation Cycle: 2018-2019
• Project Level: Cleanliness Level (adapting to the experimental use requirements of the pharmaceutical industry) + Supporting Standards

Preview

Customers come through Alibaba consulting. They need to transform their own factory buildings for experimental use, which needs to be transformed into two areas:

1. Biota and physicochemical zone

2. The physicochemical area (without roof and HVAC) has an American ceiling.

3. Biological area, the whole biological area needs HVAC, ceiling (floor height is 3m, room height is 2.3m)

The requirement is very simple, but because the layout plan provided by the customer involves a lot of rooms, so the construction and material allocation and calculation are the difficulties of this project. We spent a week to calculate the design and materials of all parts, and finally designed the optimal solution for the customer.

During the installation of the project, there were some working conditions that the customer described and the actual situation did not match.

However, we have considered the redundant materials, and finally successfully completed the task. The customer was very satisfied and promised to continue cooperation if there are more projects in the future.

Project Key Challenge

The pharmaceutical experimental clean room has clear requirements for functional area division and supporting equipment configuration, and the renovation of the existing factory building needs to fully consider the adaptability of the original structure; the rationality of material allocation and construction accuracy directly affect the use effect of the experimental clean room, and any deviation may lead to rework.

The customer consulted through Alibaba and needs to renovate the existing factory building into an experimental clean room with two functional areas, with clear requirements for HVAC and ceiling configuration of different areas (biological area needs full HVAC and ceiling, physicochemical area without roof and HVAC but with American ceiling); the customer's provided layout plan involves many rooms, which brings great difficulties to construction arrangement, material allocation and quantity calculation; there may be inconsistencies between the on-site actual situation and the customer's described working conditions, which requires timely adjustment during construction; the renovation needs to ensure the adaptability of the original factory building and the rationality of functional division.

SZ-PHARMA Customized Solutions

Core Design Idea: Based on the customer's renovation needs and the original project description, combined with Chile's pharmaceutical industry experimental clean room specifications, focus on solving the difficulties of material allocation, quantity calculation and on-site construction adaptation. According to the customer's layout plan involving multiple rooms, carefully calculate and design, reserve redundant materials to deal with on-site inconsistencies, and formulate the optimal renovation plan to ensure the functional division is reasonable, the equipment configuration is appropriate, and the project is completed smoothly.

Implementation Details:

1. Layout and Functional Division: According to the customer's requirements, the 350-square-meter factory building is reasonably divided into two functional areas: biota and physicochemical zone, and physicochemical area (without roof and HVAC). The biological area is designed with a ceiling (combined with the floor height of 3m and room height of 2.3m to determine the ceiling installation height) and full HVAC configuration to meet the experimental environmental requirements; the physicochemical area is equipped with an American ceiling as required, without roof and HVAC configuration, ensuring the functional differentiation is clear and meets the customer's experimental use needs.

2. Solve the Difficulty of Material Allocation and Calculation: Aiming at the problem that the customer's layout plan involves many rooms and brings difficulties to material allocation and calculation, our team spent a full week to conduct detailed statistics and calculation on all parts of the renovation project, including the material quantity required for ceiling installation, HVAC configuration, functional area partition, etc., repeatedly verifying and optimizing, and finally designed the optimal material allocation and construction plan to avoid material waste and shortage.

3. Deal with On-site Inconsistencies: In view of the possible inconsistency between the working conditions described by the customer and the actual on-site situation, we fully considered the uncertainty during the construction process, prepared redundant materials in advance, and adjusted the construction plan in a timely manner according to the actual on-site situation after the project installation started, ensuring that the construction progress was not affected and the project quality was guaranteed.

4. Construction Quality Control: Strictly follow Chile's pharmaceutical industry experimental clean room renovation specifications, standardize the construction process of each link, including ceiling installation, HVAC installation, functional area partition, etc., ensure that the construction quality meets the standards, and the renovated clean room can fully adapt to the customer's experimental use needs.

Compliance Adaptation: Fully follow the relevant specifications of Chile's pharmaceutical industry for experimental clean rooms, combine the customer's experimental use requirements, ensure that the functional area division, ceiling installation, HVAC configuration and construction process all meet local compliance standards, and the renovation quality and use performance meet the industry requirements, ensuring the project can be put into experimental use smoothly.

Meeting Core Indicators

Renovation and Functional Indicators: The 350-square-meter factory building was successfully renovated into an experimental clean room, and the two functional areas (biota and physicochemical zone, physicochemical area) were divided reasonably; the biological area was equipped with HVAC and ceiling as required (floor height 3m, room height 2.3m, ceiling installation up to standard), and the physicochemical area was equipped with an American ceiling (without roof and HVAC), fully meeting the customer's functional requirements.

Supporting Indicators: The material allocation and calculation were completed within one week, and the optimal solution was formulated; redundant materials were prepared in advance, successfully solving the problem of inconsistency between the customer's described working conditions and the actual situation; the construction quality met Chile's pharmaceutical industry specifications, and the project was completed smoothly without rework; the total renovation effect was consistent with the customer's expected requirements.

The project was successfully delivered within the agreed cycle (2018-2019). We successfully solved the core difficulties of the project (construction, material allocation and calculation), properly handled the on-site inconsistencies, and the final renovation effect fully met the customer's requirements. The customer was very satisfied with the project effect and service, and promised to continue cooperation with us for more follow-up projects.

What can we do?

Acceptance Guarantee: Free of charge to cooperate with customers to complete the compliance acceptance of Chile's local pharmaceutical industry experimental clean rooms, ensure that the functional division, construction quality and equipment configuration all meet the standards, and help the project to be put into experimental use smoothly.

After-Sales Guarantee: Provide 1-year free maintenance + 7×24-hour technical response, focus on providing professional guidance on the use, maintenance and maintenance of the ceiling, HVAC system and other supporting facilities in the experimental clean room, and solve various operational problems in a timely manner, ensuring the long-term stable use of the renovated clean room.

Compliance Guarantee: Fully comply with Chile's pharmaceutical industry experimental clean room specifications and the customer's experimental use requirements, provide complete renovation design plans, material calculation reports, construction acceptance data and performance test reports, and ensure that the whole process of the project is compliant and traceable.