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Tablet sterile workshop layout design

Tablet sterile workshop layout design

Tablets are the main dosage form of solid oral preparations. The production process of tablets includes pretreatment of raw and auxiliary materials, batching, granulation, drying, tablet compression, coating, bottle washing, and packaging; air conditioning of tablet sterile workshop In addition to meeting the purification requirements and temperature and humidity requirements of the plant, the most important one is...

Text label: tablet workshop layout design, tablet sterile workshop, tablet purification workshop

Tablet sterile pharmaceutical cleanroom layout design

Tablets are the main dosage form of solid oral preparations. The production process of tablets includes pretreatment of raw and auxiliary materials, batching, granulation, drying, tablet compression, coating, bottle washing, and packaging; air conditioning of tablet sterile pharmaceutical cleanroom In addition to meeting the purification requirements and temperature and humidity requirements of the pharmaceutical cleanroom, an important part of the system is to effectively control the dust in the production area to prevent cross-contamination of dust through the air system. A series of measures should be taken in the process layout, process equipment selection, workshop, operation and management of the workshop, and the air purification system should also be implemented. The dust-generating room should maintain a relatively negative pressure and a reasonable air flow organization; for the tablet workshop where multiple varieties are produced in batches, each production area needs to be divided into rooms. less than the top barrier.

Tablet production requires dust-proof and dust-exhausting facilities. All air entering the clean area should be dedusted by primary and medium-efficiency filters. In the production area with a large amount of dust removal, dust collection facilities should also be arranged to make the production The particles generated in the process are reduced to a minimum; the clean area generally requires a room temperature of 18-28°C and a relative humidity of 50%-65%. When arranging the tablet sterile workshop, the key point of consideration is to effectively avoid the mutual mixing and cross-contamination between different items, excipients and products, and to arrange the flow of materials and equipment between the various processes as reasonably as possible, so as to reduce the operator's burden. The labor intensity makes production and maintenance convenient, cleaning and disinfection simple, and facilitates mechanization and automatic control between various operating procedures. Zhongjing Global Purification can provide consulting, planning, design, construction, installation, transformation and other supporting services for tablet sterile workshops and GMP workshops.

The common layout forms of tablet workshops include horizontal and vertical layout. Horizontal layout is to arrange each process on the same plane, which is generally a single-storey large-area workshop. There are two ways to arrange horizontally: the process is arranged horizontally, and the air conditioners, dust collectors, etc. are arranged in the technical layer above it, or they can be arranged in the corner of the workshop; the air conditioners are arranged on the ground floor, and the process engineering is arranged. Second floor. The vertical arrangement is to disperse the various processes on each floor, and use gravity to solve the feeding. There are two ways: one is to process, weigh, press, sugarcoat, package and live the raw materials and auxiliary materials. , mixing, air conditioners, etc. are located on the second floor; the other is granulation, drying, mixing on the third floor, tableting, sugar coating, packaging on the second floor, raw materials processing, weighing, living room and public use. The project is located on the ground floor.

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