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Emulsification Machine Story With a Europe Customer

Emulsification Machine Story With a Europe Customer

2022-10-16


 


In the past few days.we just finished the order from europe customers, the shipping pictures we are loading the goods to the track drove from Shanghai seaport.We all very happy that the our machines all ship away successfully.

 

This machine spent our much of time on it,Because this is the first time hey process this kind of product.they do not have related process technology on it,so that bring lots of problems,Our customer required the final products are mixed as well as possible,But there are many kinds of ingredients,and they all close to the oil based,

That mean if the mixer part are too small,because the viscosity are high,the bottom and the ingredients around the wall are hard to mix,So that reason we make the design of the scrapper type mixer,and there also a mixer in the middle,the rotating speed could adjust from 40rpm to 1000rpm,

And usually the air will get into the material due to high speed mixing and lead the final product with bubbles,so we also equipped heating wall filled with hot water and high vacuum pump,so the bubbles will disappear.

And the inner volume are 200L so we have to make the whole tank with wheels and with lifting system.So the machine could move and fill and pour the materials.

 

The emulsifier shears, disperses and impacts the materials through the high-speed rotation of the homogenizing head connected with the engine. In this way, the material will become more delicate and promote the oil and water to blend. It is widely used in cosmetics, shower gel, sunscreen, and many other cream products. Sauce and juice in the food industry. Ointment in the pharmaceutical industry. Emulsifier is used in petrochemical industry, paint, paint, ink, etc.

Intermittent high shear working process:

1. Under the centrifugal force generated by the high-speed rotating rotor, the materials in the figure are drawn into the working chamber from the upper and lower feeding areas of the working head at the same time.

2. Strong centrifugal force throws materials from the radial direction into the narrow and precise gap between the stator and rotor. At the same time, the material is preliminarily dispersed and emulsified by centrifugal extrusion, impact and other forces.

3. At the outer end of the high-speed rotating rotor, a linear speed of at least 15m/s and above shall be generated, up to 40m/s, and strong mechanical and hydraulic shearing, liquid layer friction, impact and tear shall be formed, so that the materials can be fully dispersed, emulsified, homogenized, broken, and shot through the stator slot. The emulsifier shears, disperses and impacts the materials through the high-speed rotation of the homogenizing head connected with the engine. In this way, the material will become more delicate and promote the oil and water to blend. Sauce and juice in the food industry. Ointment in the pharmaceutical industry. Emulsifier is used in petrochemical industry, paint, paint, ink, etc. The application of mixing, stirring, dispersion, homogenization, emulsification and grinding in the experiment or industrial production process.

 

 

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Suzhou Pharma Machinery Co.,Ltd.

2022/10/16

David


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