Analysis and Elimination of Common Problems of Rotary Tablet Press
Rotary tablet press is an important piece of pharma machinery for pharmaceutical companies to produce tablets. Overseas tablet presses are mainly developed on the premise of intelligent system, ultra-fine module control and airtightness. Some are even suitable for motor pharma machinery such as synchronous motors and magnetic powder brakes. The total number of stamping machines reached 72 and 96, and the production volume reached 6972 pieces/min. These are all mechatronics products. It can clearly indicate the shape, quality and enterprise pressure of the flakes, and can automatically remove unqualified flakes. At present, domestic rotary tablet press imitation and independent research and development are closely combined, and electromechanical fast, whole process control, closed test operation rotary tablet press, single punching tablet press and flower basket tablet press have been produced. . Compared with the punching table of the traditional tablet press, the important maintenance and management advantages of the new punching machine components are that the number of parts required is greatly reduced and the calibration period is reduced. It greatly reduces the cost of parts storage, parts management and maintenance. At the same time, the application of new dynamometer components does not require further improvements to the tablet press or new special tooling. Therefore, replacing the new mold will not increase the manufacturer's dependence on the plate. These new molded parts are EU and TSM compliant, so standard parts can still be used. Looking at the continuous growth of the production of rotary tablet presses for pharmaceutical equipment in my country in recent years, it is mainly reflected in the following aspects: 1. Development trend towards rapid and increased production. In order to better integrate into the large-scale development trend of pharmaceutical companies, the original tablet press with an hourly production capacity of 20,000 to 50,000 tablets has been unable to meet market demand. 2. Development trend towards standardization and serialization. In order to better enable manufacturers to produce in accordance with standardization and specialization, customers can introduce equipment according to standardization and serialization, and make specifications, models, main parameters, supporting facilities and serialization, such as Intertek's GZPK1000 series of high-speed tablet presses Machines, GZPK3000 series high-speed tablet presses, ZP1000 series high-speed tablet presses, GZPK30000 series high-speed tablet presses, GZPK1000 series products, GZPL series products, GZPL series products, etc. 3. Multipurpose. The diversity of the tablet press not only means; the D-level level of the pharmaceutical machinery factory, but also shows the differentiated requirements of users. 4. Comply with GMP regulations. In recent years, products released on the market have almost complied with GMP regulations. 5. Tablet press for research and development and small and medium-sized laboratories. In order to better integrate into pharma machinery customers and small batch production and trial production customers, Intertek has released zps8 series products and zp12 punching machine tablet press machine, Beijing Guoyaolongli dp30a in recent years. 6. High-pressure tablet press. Fully considering the burden of various drugs and the pre-stress tension requirements, the main working pressure of Intertek's zp51 punching needle is 150kn, and the main working pressure of zpd25 tablet press is 100kn. 7. With the implementation of GMP renewal and transformation, the total supply will tend to decrease in the next two years, especially some low-end tablet presses and high-speed tablet presses.
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