After Warranty Service: Video technical support, Online support
Product: Punch and die
Material: Gcr15
Thickness: 2-6mm
Surface treatment: Polishing
Mould life: Standard
Design software: CAD
Application: Tablet press machine
A tablet press mold (tooling set) consists of an upper punch, lower punch, and die cavity used to compress loose powder into solid tablets. Tablet punches and dies for small tablet press machine, tdp 0 punch dies, tdp 1.5 punch dies, tdp 5 punch dies, tdp 6 punch dies and ZP Series. We can customize all kinds of round and special shape tablet punches and dies.
Suzhou Pharma Machinery can supply all kinds of correlative spare parts,such as the mould (die set/punch tooling) for tablet press, also can stamp logo on the face.Mould (pill press mold/die set/punch tooling) is using the newest CAD/CAM technologies and advanced heat treatment technology and scientific measuring means to made various kinds of punches and dies with high granded alloy steel dedicated for tools.
With dozens of years of experiences, we can make all kinds punch and die such as round, irregular(tablets of abnormal shape),shallow concave,bevel edged detachable, single tipped, multi tipped, chrome plated or carbide ones.
Before diving into how to save your tablet press mold, it's crucial to understand the factors that contribute to its wear and tear. Tablet press molds are subjected to high pressure, friction, and the constant impact of raw materials. Over time, this can lead to the following issues:
- Abrasion: The constant movement of the mold parts against each other or the tablets can cause surface abrasion, leading to a loss of precision.
- Corrosion: Exposure to moisture and certain chemicals can cause the mold to corrode, weakening its structure.
Residue Buildup: Residue from raw materials can accumulate in the mold, causing blockages or irregularities in tablet production.
- Deformation: High pressure during the tablet pressing process can deform the mold, affecting the shape and quality of the tablets.
Regular Inspection and Maintenance
In addition to cleaning the pill press mold after production every day, it is also necessary to conduct regular in-depth inspections of the mold to find problems in time to avoid potential problems becoming big problems. Set a regular schedule for:
1. Examining punch tips for signs of wear or chipping.
2. Checking die walls for scratches or irregularities.
3. Measuring punch lengths to ensure they're within specification.
4. Inspecting all moving parts for proper alignment and function.
By staying proactive with your inspections, you can address minor issues before they lead to costly repairs or replacements.
| Material | Gcr15 and 6CrW2Si |
| Tablet Shape | custom shape |
| Tablet size | 5mm-18mm |
| Model | TDP, RTP & ZP |
| Die shape | Custom shape,shallow concave,bevel edged detachable or round |
| Design software | CAD |
| Die size | 6-40mm can be customized |
FAQ
1.What Are The Applicable Scopes Of Tablet Presses?
The scope of application of tablet presses is also becoming wider and wider, and it is no longer limited to the compression of traditional Chinese and western medicine tablets. It can also widely compress health foods, veterinary medicine tablets, and chemical tablets: such as camphor pills health balls, washing blocks, blue Genie block, fine art powder, pesticide tablet, etc., food tablet: chicken essence block, isatis root block, divine tea block, compressed biscuit, etc.
2.How often should pill mold be cleaned?
Pill molds should be cleaned after every batch to remove leftover powder and prevent mixing of formulas. Regular cleaning keeps the tablets uniform in size and shape. It also helps the molds last longer without damage.
3.Can the same pill mold be used for different types of tablets?
It is possible, but only after proper cleaning and checking. Each tablet may require a different size or pressure level, so using a single mold for all can lead to errors. Always inspect the mold before using it for a new product.
Applications