Technical Proposal for Solid Dosage Bottling Line

The solid dosage bottling line shall be customized according to the production capacity, bottle type, cap type, label format, material characteristics, workshop layout, and required level of automation. It is mainly applicable to the pharmaceutical, food, chemical, and cosmetic industries. Suitable bottle types include round, flat-round, square, and flat-square bottles, and molds and conveying structures can be customized based on sample bottles.

The complete line includes a bottle unscrambler, tablet/capsule counter machine, desiccant inserter, friction capper, sealing machine, labeling machine, and laser coding machine. All equipment is controlled by PLC with an HMI, equipped with photoelectric detection and interlocking functions, and can operate as a fully automatic integrated line. All product-contact parts are made of 304 stainless steel with a fully enclosed structure, complying with GMP requirements.

The bottle unscrambler automatically arranges, turns, and aligns bottles, feeding them neatly onto the conveyor. Bottle type, bottle height, hopper capacity, and conveyor width can be customized.

The tablet/capsule counter uses infrared photoelectric counting to fill tablets, capsules, pills, and similar products into bottles according to the preset quantity. The number of channels, applicable tablet diameter/capsule size, bottle mouth size, filling range, and dust collection device can be customized.

The desiccant inserter automatically cuts disc-shaped desiccant packets and inserts them into bottles. Desiccant packet size, packet type, discharge nozzle, and applicable bottle type can be customized.

The friction capper automatically orients, feeds, places, and tightens caps to complete cap locking. Cap type, bottle diameter, bottle height, capping torque, and conveying speed can be customized.

The aluminum foil sealing machine uses electromagnetic induction sealing to bond the aluminum foil to the bottle mouth, achieving an airtight seal. Bottle mouth size, induction head height, conveying speed, and sealing material can be customized.

The labeling machine applies self-adhesive labels to upright round bottles, either full-wrap or half-wrap, with optional integrated coding/printing. Bottle diameter, bottle height, label size, conveyor width, and coding/printing functions can be customized.

The laser coding machine prints batch numbers, dates, text, graphics, barcodes, and other information on bottles or labels. Printing area, coding content, line speed, bracket height, and conveyor interface method can be customized.

This solid dosage bottling line is not a fixed configuration. It will be customized according to production capacity, bottle type, cap type, label format, desiccant type, coding content, workshop layout, and automation level.