Tablet press manufacturers need to grasp the starting point of user selection

In the pharmaceutical industry, tablet presses are commonly used equipment for tablet production. In recent years, under the rapid development and huge demand of the pharmaceutical and health care products market, the tablet press market has also ushered in good opportunities, and the competition has become increasingly fierce. In this context, in order to improve market competitiveness, the starting point of user selection has become a factor that tablet press manufacturers have to consider. According to the industry, generally speaking, users will consider factors such as the grade and added value of the equipment, economic affordability, floor area of ​​the workshop, and output size. As far as the grade and added value of equipment are concerned, low-end and high-value-added equipment have good performance and a high degree of automation, which can ensure product quality and become the main choice of major customers. In terms of affordability, imported tablet presses have advantages in technology, equipment stability, and product quality, but the price is 5-6 times or even higher than that of domestic equipment with the same output. Users generally need to measure according to their own economic affordability when choosing pharma machinery. As far as the floor area of ​​the workshop is concerned, if the plane layout of the workshop is relatively generous in area, a medium-low speed tablet press machine can be selected, and the number of equipment of the tablet press manufacturer can be appropriately increased, thereby reducing the investment in equipment; if the pharma machinery of the workshop If the arrangement is tight, a sub-high-speed or high-speed tablet press can be selected to avoid difficulties in equipment arrangement. the“No matter the area is large or small, it is advisable for the tablet press manufacturer to arrange at least 2 tablet press machines. This avoids line stoppages in the event of a tablet press failure.”The industry said so. As far as the output size is concerned, when selecting equipment, the user needs to determine the single-machine output of the required equipment according to the actual shift output requirements, so as to determine the equipment selection. It is reported that at present, many tablet manufacturers have gradually approved the high-speed rotary tablet press from the trial stage. This type of tablet press has the advantages of small tablet difference, high efficiency, energy saving, small footprint, and high degree of informatization. According to the industry, as far as the selection of high-speed rotary tablet presses is concerned, users generally choose from 6 aspects around the cost performance. First, the output is high. Under the condition of the same tablet diameter and similar number of dies, the output of the high-speed rotary tablet press is 4 to 5 times that of the low-speed rotary tablet press. Second, the product yield is high. The material loss in the tablet production process is mainly concentrated in the two stages of the initial parameter setting and adjustment of the test tablet and the load reduction protection before the shutdown. The high-speed rotary tablet press has a high utilization rate and can avoid wasting materials. Third, the direct cost of equipment is basically the same. The industry pointed out that the price of a domestic high-speed rotary tablet press is equivalent to the price of 4 to 5 low-speed rotary tablet presses, but the low-speed rotary tablet press must be equipped with multiple sets of auxiliary equipment, and the comprehensive calculation will be almost the same. Fourth, significant energy saving and consumption reduction. It is reported that a high-speed rotary tablet press requires a purification pharmaceutical cleanroom of about 20m2, while a low-speed rotary tablet press requires a total of 40-60m2. Due to the increased purification area, the amount of purified air required for the production process also increases proportionally. Over time, the cost difference is obvious. Fifth, the auxiliary equipment of the equipment. In the process of tablet pressing, in addition to the main tablet machine, each main machine needs to be equipped with auxiliary pharma machinery such as lifting feeder, vacuum cleaner, sieving machine and metal detector. Therefore, the overall energy cost is not small. Sixth, labor costs are greatly reduced. It is understood that domestic pharmaceutical companies generally assign 1 to 2 operators to each tablet press. The high-speed rotary tablet press has a high degree of automation and control, and one person can operate multiple devices. Seventh, the cost of equipment management has been greatly reduced. Routine cleaning and maintenance of tablet presses*. In addition to labor costs, a large number of consumables are also required. Therefore, the advantages of high-speed rotary tablet press are self-evident. However, the industry pointed out that it should be noted that the output of high-speed rotary tablet presses is relatively high. Once a sudden failure occurs and stops production, it will have an impact on the production schedule, and the risk of choosing a low-speed tablet press with relatively low output is less.

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